GUIDE TO LOW VOLTAGE PV WITH BESS SYSTEM DESIGN
GUIDE TO LOW VOLTAGE PV WITH BESS SYSTEM DESIGN
Rolling blackouts and extreme weather events are becoming more commonplace and owners of solar panels are finding out that when the power goes out for the utility (grid), they also do not have power. With home and business owners looking for a way to keep their lights, refrigerators and other equipment on when the power goes out, PV systems combined with batteries are becoming more mainstream.
Storing energy and managing its consumption requires an understanding of power conversion technologies, their efficiencies and how to size and configure panels for the various battery voltages, batteries and power conversion equipment. DC coupled systems have a higher battery storage conversion efficiency than microinverter AC coupled systems since there are fewer power conversion steps, although AC coupled systems can be easier to design out since they send their power straight to the grid source.
What is a Solar Panel with Battery Storage System?
Solar panels with a battery energy storage system (BESS) is a system that takes the energy harvested from the sun and stores it. Energy stored in the BESS/batteries is used when desired or needed at a later time when there’s not enough sunlight to run your loads or when grid power goes out, Figure 1.
Current PV systems are analogous to operating your cell phone without a battery. Unplug it from its wall charger and it dies. That’s a grid-tie PV system. Seems simple enough? Not quite. Knowing how your BESS/batteries will be used will determine how your system is ultimately designed.

Figure 1. PV system with battery energy storage (BESS) - All Sol Donum™ BESS products control grid, generator and PV distributed energy sources for microgrid or hybrid applications
What Size System Do I Need?
For a small business or homeowner, a low voltage system (120V - 600V) with batteries in the 10 - 50kWh (kilowatt hour) range will suit their needs. However, 100 - 200kWh batteries are not out of the question for larger load suites or for longer runtimes. System sizes from 200kWh - 10MWh are usually reserved for industrial and microgrid support. Batteries from 10MWh - 1GWh are utility scale and represent a way to maintain grid stability, quality of service and reduce peak demand pricing.
What Components Do I Need?
A PV system with battery storage requires several components, Figure 1:
- PV panels with enough harvesting capacity in watts to fully charge the BESS or batteries and simultaneously run the load base during peak irradiation hours.
- Charge controllers or DC/DC converters to convert the PV energy to a voltage suitable for charging batteries. AC coupled systems will use microinverters that connect directly to grid sources. Regardless, these devices implement an algorithm called maximum power point tracking (MPPT). This algorithm constantly looks at the voltage and current that the panels produce because solar panels are a non-commissionable source of energy which constantly fluctuates voltage and current output. Unlike a gas generator, you cannot turn PV panels on at any time and have them produce a constant and predictable power output.
- Battery energy storage system (BESS) or batteries with the capacity to run critical loads during panel dark hours.
- Power conversion equipment/inverters that operate as a grid-forming/voltage source with the power to run critical loads in battery mode. These may be a grid-follow/current source as well.
- Switchgear components such as automatic transfer and bypass switches, circuit breakers, cabling, conduit and transformers (depending on the isolation requirement).
- Monitoring and control software or panel controls for knowing the energy flows, storage percentages and demands from the various interconnected sources
What are the Considerations?
Below is a checklist of high-level and detailed information to help ensure that your system design and implementation has a chance to perform as expected for the life span of your installation. Also, batteries have a life span that is affected by temperature, frequency of use, and depth of discharge. Keep them within their operating range and they will perform flawlessly and safely. Below is a general checklist for component configurations and sizing when designing your system.
A Few Reminders
A battery energy storage system is more complex than a standard grid-tie PV system to design and build out. If not properly sized or matched to the correctly sized and type of power conversion equipment, a battery system will end up operating poorly or not at all and costing you more in utility bills. Proper knowledge of the role of the batteries and proper system engineering is required.
Secondly, battery energy storage systems need to be smarter since they store and control the flow of energy, unlike a grid-tie system. When done correctly, they can run loads indefinitely using batteries with solar panels or other distributed energy resources and use the grid only as a backup. They provide energy resiliency and security that a PV grid-tie system cannot achieve. Lastly, a modular system can ease the job of design and implementation and lower your overall installation and operating costs.
About Sol Donum™
Sol Donum™ (www.soldonum.com) is a U.S. domiciled power technology developer and integrator founded in 2019. Our products are built for operation in the toughest environments and our professional services arm provides engineering and technical support for battery storage and power solutions around our technology. Using our unique IT and energy systems experience, our contribution to a decentralized and decarbonized energy future is through our energy storage products that augment existing electrical power, operate independently for cost savings or provide direct backup power for continuity of operations. Our products fit use cases in the 1.5kWh - 10MWh range. We welcome your call or email to discuss how we may provide battery storage for your organization info@soldonum.com.
DUNS: 122232337 | CAGE: 93ML5 | NAICS: 335911, 335999, 541330 | PSC: 6117, 6130, 6140
Acronyms
A - Amperes
AC - Alternating Current
BESS - Battery Energy Storage System
COOP - Continuity of Operations
DC - Direct Current
EV - Electric Vehicle
GW - Gigawatts
GWh - Gigawatt Hour
Hz - Hertz KW - Kilowatts
kWh - Kilowatt Hours
LFP - Lithium Ferro Phosphate
LiFePo4 - Lithium Iron Phosphate
MW - Megawatts MWh - Megawatt Hour
ROI - Return on Investment
SWAP - Size, Weight and Power
UPS - Uninterruptible Power Supply